:  May 19, 2005


















. Disconnect the battery ground cable.

. Secure the hood in the service position.

. Raise and support the vehicle.

. Drain the cooling system.

. Drain the engine oil.

. :
  Early vehicles will require the partial release of the fuel rail, to allow the intake manifold to be removed.

Remove the intake manifold.

. Remove the battery tray.

. Disconnect the 2 ECM electrical connectors.



. Release the wiring harness from the plenum.
  Release the 2 clips.
  Position the wiring harness aside.




. Remove the accessory drive belt.

. Remove the lower fan shroud.
  Release 2 clips from the cooling fan lower shroud.




. Install a shield to protect the radiator core from damage.

. Disconnect the generator electrical connectors.
  Disconnect the electrical connector.




. Position the generator mounting bracket aside.
  Remove the 3 bolts.
  Release the wiring harness clip.
  Remove and discard the cable tie.




.
  : The A/C system will remain fully charged during this procedure, care must be taken when positioning the assembly aside.

Position the A/C compressor mounting bracket assembly aside.
  Disconnect the A/C compressor electrical connector.
  Release the LH KS electrical connector retaining clip.
  Remove the 4 bolts.




. Disconnect the engine oil pressure (EOP) sensor electrical connector.



. Disconnect the engine ground cable.
  Remove the nut.




. Release the transmission cooler pipes.
  Remove the nut.
  Position aside.




. Remove the EGR pipe.
  Loosen the EGR union nut and release the pipe.




. Check the road wheels are in the straight ahead position, then remove the upper clamp bolt.
  Discard the retaining bolt.

. Remove the steering gear universal joint clamp bolt.
  Discard the retaining bolt.

. Release the upper steering column shaft.

. Release and remove the shaft and joint assembly.



. Release the coolant pump hose.
  Position aside.
  Release from the clip.




. Disconnect the 2 engine oil cooler, coolant hoses.
  Release the 2 clips.




. Remove the transmission heat shield.
  Remove the 4 bolts.




. Disconnect the LH catalyst monitor sensor electrical connector.
  Release HO2S harness from bracket.

. Disconnect the LH catalytic converter from the exhaust manifold.
  Remove the 2 bolts.




. Disconnect the RH catalyst monitor sensor electrical connector.
  Release HO2S harness from bracket.

. Disconnect the RH catalytic converter from the exhaust manifold.
  Remove the 2 bolts.




. Disconnect the engine oil temperature sensor electrical connector.



. Release the starter motor.
  Remove the 2 bolts.




. Release the harness bracket.
  Remove the 2 nuts.




. Disconnect the crankshaft position (CKP) sensor electrical connector.



. Install the engine lifting bracket.
  Tighten the bolts to 45 Nm (33 lb.ft).
  Evenly and progressively, tighten the nuts to 25 Nm (18 lb.ft).




. Release the flexplate.
  Rotate the crankshaft to access the retaining bolts.
  Remove the 4 bolts.




. Release the fuel pipe and purge line heat shield.
  Remove the 2 bolts.
  Position the fuel line shield aside for access.




.
  : Support the engine. The engine will fall forward when the transmission is removed.

Remove the transmission bolts.
  Connect the lifting chains.
  Support the transmission.
  Remove the 8 bolts.




.
  : Make sure the torque converter remains with the transmission.

Remove the engine.
  Remove the 2 engine mount nuts.
  Remove the engine RH mount.
  Raise the engine.
  With assistance, carefully remove the engine.




. Install the torque converter retainer.